Automatic Concrete Electricity Spun Pole Production Equipment and Machine

With different technology of concrete electricity spun pole production process, there is different concrete pole machines customized like concrete electricity spun pole mould , centrifugal spinning machine, automatic concrete mixing machine ,HT wire prestressing machine, hydraulic type HT wire straightening and cutting machine, button heading machine, overhead cranes, gantry cranes, concrete pole breaking load testing equipment etc.

Automatic Concrete Electricity Spun Pole Production Equipment and Machine


Except concrete electricity spun pole mould and centrifugal spinning pole machine,  Furat Industry is also devoted to developing and manufacturing other concrete spun pole production equipment and machines in the direction of automatic degree to save labor cost and improve productivity efficiency for concrete electricity pole plant.  With different technology of concrete electricity spun pole production process, there is different concrete pole machines customized like concrete electricity spun pole mould , centrifugal spinning machine, automatic concrete mixing machine ,HT wire prestressing machine, hydraulic type HT wire straightening and cutting machine,  button heading machine, overhead cranes, gantry cranes, concrete pole breaking load testing equipment etc.

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Automatic Concrete electricity spun pole Machinery & Equipments and associated parts specified in this Section shall conform to the
latest edition of the international standards for operation in local ambient conditions. The Flow Chart for Concrete electricity spun pole production line as below:

concrete electricity pole production process.jpgThe specification is to cover design, manufacture, testing & inspection of Machinery & Equipments to set-
up a New Spun Pre-stressed Concrete (Concrete electricity spun) Pole Factory having following production capacity:

1.  Product:  Spun Pre-stressed Concrete (Concrete electricity spun) Pole mold of 140 to 350mm Tip Dia and 9 to 18
meter Long with different breaking load/Dan.


2. Concrete electricity spun Pole Factory Production Capacity


The production capacity based on 4 nos. of centrifugal spinning machining each with15minute (Min) spinning time per Concrete electricity spun pole, and production capacity of the Concrete electricity spun pole Manufacturing Factory at least 96nos.pole/10 hrs.

Complete Concrete Weigh Batching,Mixing Plant

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Generally Concrete pole Weigh, batching, Mixing and pouring Plant will be a complete system ensuring an output of minimum 1m 3  of concrete per batch after weighing, batching and mixing of concrete for concrete pole production request, the concrete will be discharged through hopper where Concrete Feeding/Filling Machine will fill concrete mixture into a lower concrete pole mould.

Automatic Concrete feeding machine System


General  Automatic Concrete feeding and Pouring System shall be combined
with one unit of Automatic Concrete Pouring machine, 2
unit of concrete filling cart and one unit of input chain
conveyor.

Automatic Concrete Pouring machine unit

anli5 (1).jpgFilling fresh concrete for Concrete electricity spun pole mould. Type  Bi-directional screw feeder, one direction at a time, loss-in-weight type, hopper volume not less than 2m2

HT Wire Prestressing Concrete Pole Tensioning Machine


HT Wire Prestressing Tensioning Machine.jpg

General of Tension Jacking  Designed for pre-stressing PC bars simultaneously prior to centrifugal spinning process. Hydraulic type Tension Jack consists of a hydraulic cylinder and digital pressure
Indicator for simultaneous pre stressing  the w elded cage of P.C. wire with exact and equal tension on all P.C wires and pre-stressed concrete poles by simply pressing a control button. This tension jack is center-hole type for simultaneously tensioning equipped with coupler( male
and female coupling) , tension shaft, ram chair, Hydraulic up-down system (cylinder with support and height adjustment, and hydraulic pump with pressure guage)
complete with mounted on 4-wheel stand and programmed tensioning force of each size of concrete spun pole control panel including roll-tape printer of each tensioning.


Centrifugal Spinning Machine

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1no.of Centrifugal type double mould Spinning Machine and 2 nos. of Centrifugal type single mould Spinning Machine is required to spin pre stressed PC wire cage and concrete filled complete PC Pole mould for compaction of concrete during spinning process. It should consists of Drive Roller with drive-shaft fixed with bearing, Idle Roller with bearing, Machine Bed, and computerized RPM and Speed control in 4 step (min) , and drive DC Motor with pulley and drive belt. The
complete machine is to sustain long-term and heavy duty operation for spun cast of Pole in any length from 9-12m pole and 15m pole. All of shaft, bearing block, drive rollers, idle roller and machine bead are to be machined.

Steam Curing Chamber

concrete pole steam curing system.jpgCover for curing chamber Steel fabricated and insulated cover for 8nos. steam curing chamber, complete with sufficient hooks to lift or close cover to and from curing chamber. E ach chamber
containing minimum 10 moulds. Cover having minimum 2.9m(W) x 19m(L) x 0.2m (T) rectangular shape welded construction & using minimum 100channel steel construction. Insulation of Glass wool (minimum thickness 100mm) inside of cover.

 


A complete concrete electric pole factory is composed of centrifugal spinning concrete pole machine, concrete spun electric pole mold,  concrete mixing machine, concrete feeding machine, prestressing machine etc. Furat 20 years' EPC experience in concrete pole plant will save much time and cost for your concrete pole plant.


TAG:   Automatic Concrete Pole Machine